The Technician is the owner of Technical availability of the equipment within area\line and is the person accountable to safely maintain, clean, inspect and lubricate the line\area according to standards. Actively eradicates losses and defects. Safely maintains the line to ensure delivery of output according to quality standards. Accountable for core shift /area KPIs
Delivering the shift / area Key Performance Indicators - KPIs in Safety, Quality, Cost, Delivery and Engagement (according to Key Performance Indicators - KPI tree).
Implementation of personal development plan.
Responsibilities / Key activities
Safety Health and Environment:
- Delivers a Safety Health and Environment culture and role model behaviours by following safety procedures, using Personal Protective Equipment – PPE and works calm and orderly
- Delivers a Safe and Healthy work environment by knowing the work-related hazards and safety instructions
- Leads incident investigations and confronts unsafe conditions and behaviours immediately. Solves safety issues directly or through escalation
- Participate in Risk Assessment process as required
- Cooperates with team to keep work place safe, clean and well ordered. Helps colleagues to work safely
- Escalates and implements solutions to impact risks in ergonomics and working conditions
- Reports any unsafe situation, substandard, near miss, incident or defect
- Does not endanger self or any other person under any circumstance: “we work safely, or we do not work”
- Stops work when safety is at risk or when in doubt how to proceed safely and involves shift leader
- Active participation in Safety discussion during Operations Performance meetings Structure – OPS meetings
- Respects the environmental rules of the site with regards to the use and removal of chemicals (oils, fats, etc.) used for maintenance
Quality:
- Delivers a Quality culture and role model behaviours. Adhere to Quality and legislation requirements and complies to legal and corporate standards & policies
- Reports issues and adherence to quality systems and processes
- Escalates and implement solutions to impact Quality losses
- Performs all maintenance interventions in a manner that protects the quality of the product paying
- special attention to contamination of equipment and products by oils, fats or foreign objects (hard plastic, dirt, etc...)
Leadership:
- Contributes to team engagement plan implementation
- Onboarding of new associates in the team
Delivery & Cost:
- Autonomous maintenance o Advises, transfers knowledge and technical expertise in the teams to guarantee equipment in basic condition
Create and update technical standards
- Performs all its interventions in accordance with the Autonomous Maintenance methodology to keep equipment in basic condition
- Eliminates equipment abnormalities and actively participates in the correction of all major or minor defects
- Corrective maintenance o Develops knowledge of machines by being available on production lines; shares observations with Operators
- Raises the relevant documentation related to the correction of defects
- Actions all Breakdowns as quick as possible and carries out Breakdown Analysis using the standards provided
- Is responsible for monitoring the line after a breakdown to ensure an effective and efficient start of the equipment (ensuring efficiency, product quality etc)
- Preventive maintenance o Execute preventative maintenance plan on time and participate in preventive maintenance activities and the refurbishment of parts according to equipment availability
- Keeps maintenance records updated with all the details required
- Continuously self develops own competency on equipment to evolve technical knowledge and keep abreast of technological changes; regularly consults the technical documentation available
- Collaborates with the Stores to guarantee the availability of spare parts through the correct use of procedures and standards
- Participates in the selection and validation of new parts from local suppliers
- Uses Manufacturing Operating System - MOS tools as a daily routine to ensure key KPIs delivery that contributing to Compelling Business Need – CBN and Champions 1 Manufacturing Operating System - MOS tool
- Participates in Operations Performance meetings Structure - OPS Level 1 and responsible for information transfer between the shifts
- Eradicates losses, identifies and executes actions on deviation from basic conditions
- Suggests and implements improvement ideas